Prusa Mendel Visual Instructions: LaTeX version

I have nearly finished converting Gary Hodgson’s wonderful visual instructions for assembling a Prusa Mendel to LaTeX. I was going to wait to publish this until after ironing out all the style problems, but since Prusa just released his upgrade to the printer today and an update to the guide is imminent, I figured this post was in order.

You may ask “Why LaTeX? What’s wrong with the current format?” There are a number of very good reasons why a collaborative guide should not be written in the Microsoft Publisher format:

  • Microsoft Publisher saves documents as large binary files, which don’t work well with version control systems. LaTeX files are pure text, which enables version control systems to show differences between versions in a coherent way and also to store only the differences between versions rather than the entire file, which saves a lot of space.
  • Microsoft Publisher saves documents in a proprietary format that no other program can read or write. Therefore, anyone who wants to edit one of these documents has no choice over which program he/she uses to do so. By contrast, since LaTeX is plain text it can be edited with any of the vast number of text editors out there.
  • LaTeX does a great job of separating content from style, a model that has worked out very nicely for HTML/CSS. What does this mean? It means that when you want to add content to your document you won’t end up spending hours mucking about fiddling with margins and line-spacing.
  • LaTeX makes it easy to split up the document by sections, allowing one to use a separate file for each section. This enhances collaboration by making it easier for multiple people to work on different parts of the document at the same time. Moreover, all the images used in the file can be edited independently by those who don’t want to “get their hands dirty” with LaTeX.
  • Adding a table of contents and an index are one line operations.

If you are interested, please take a peek at my github fork of the project. It is a bit tricky to get your build environment set up correctly, but you don’t need to build it to contribute copy/graphics changes. I think if we all work together this can become a much bigger thing: a Prusa Mendel Assembly/Maintenance/Usage guide, rather than just assembly.

Prusa Mendel RepRap: Step Eleven

The last step of building a Prusa Mendel RepRap is mounting the build plate. I am using a heated build plate so I also had to mount that. The screws recommended for mounting the top plate were really long and I wanted to conserve as much precious Z space as possible so I used slightly shorter screws and have had no problems. If you decide to do this just keep in mind that you want them to be long enough so that you still have some play in the springs and the build plate needs to be able to clear the fender washers.

There are some suggestions for ways to mount a PCB Heated Bed in the RepRap wiki, but nothing really concrete/authoratative. I decided to just use some M3 nuts and bolts and that has been working fine for me. I would have liked to use M3 bolts screwed up from underneath with a washer on the underside, then a washer, a nut, and another washer between the top plate and heated bed, and then a washer and nut on the top of the heated bed. I didn’t have the right size bolts though, M3x10 is just a hair too short, so I left out the washer on top. Next time I’m at the hardware store I’ll get some better bolts, and probably screw them top down.

Here a picture of the top plate and heated plate mounted. I used double-sided tape from MakerGear as a build surface (accidentally laid it on some paper, that’s what all the white stuff is), which I would definitely recommend against. I am using Kapton tape now, and it works far better.

I also mounted some leftover MDF on the back panel to hide/organize all the electronics, which works very well for me.

My printer is done! Next post I will provide a summary of my experience with lessons learned. 

I was finally able to print something of my own design. A truly useless creation, but possibly the worlds first. It’s a trumpet mouthpiece with a built in mustache!

I was finally able to print something of my own design. A truly useless creation, but possibly the worlds first. It’s a trumpet mouthpiece with a built in mustache!

This is a video of the first mostly successful print on my new 3D printer, christened “Polybot”

A RepRap is born: Polybot

I’m jumping the gun a bit on this post, but I’m just way too excited to wait. My 3D printer is finished! My 3D printer printed an ugly, stubby shot glass(ok, so I have one little kink to work out) as per the custom today and I christened her “Polybot”. The “Poly” is partly because of her maker(Polymaker) and partly because I hope one day she or one of her descendants will be used for much more than printing plastic objects. Cheers, and make on!

Prusa Mendel RepRap: Step Ten (Part 2)

I’d been busy preparing for the rapture the past couple weeks, so I put RepRap building on hold. However, since that fell through, I’ll get back to working on my printer. ;) The truth is, I took a couple weeks off because I broke something… a couple things.

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Prusa Mendel RepRap: Step Ten (Part 1)

It’s ALIVE!!! I’m sure this is a fairly common refrain among first time makers when they get their printer to follow an order for the first time. But it certainly didn’t work on the first try. Oh no! After all, why would it? Things are never that easy are they?

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Prusa Mendel RepRap: Step Nine

Well, I’m finished with all my axes… sort of. I kinda mighta sorta installed my X axis on backwards. (!!) The belt that drives the extruder is on the front, while the gears are on the back. I’ve thoroughly inspected it and consulted my trusted advisor (thanks John) and I really don’t think it will be a bigger problem than telling the software that things are reversed.

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This video is a fantastic introduction to anyone new to the concept of 3d printing, or anyone wondering what all these “things” are about.

Prusa Mendel RepRap: Step Eight (Part 2)

I believe I may have secured some RAMPS electronics from a local source, so I took a break from coding to finish the Z axis on my printer.

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